There are a plethora of applications for aluminum frame systems in many organizations and industries. Carts, safety enclosures, worktables, shelves, test engineering frames, office furniture, and point-of-purchase display frames can all be built with it. Several industries employ aluminum CNC structures to perform their structures in an appropriate method. It is also utilized in lean manufacturing, automation, packing, safety guards, and saw guides.
In this article, we will go further to see how aluminum CNC framing elevates safety in manufacturing in detail.
How to Build a Safe Foundation
Aluminum framing is essential for adhering to industry laws and safeguarding personnel from potential hazards, especially with the increased use of robotic applications and high-speed conveyance in industrial settings. In engineering prototype design, proper enclosure and guarding are critical to ensuring that both collaborative robots and high-speed transfer systems, operating at up to 150 meters per minute, meet safety regulations.
Finger-safe enclosures are vital for reducing injury risks and maintaining a safer work environment by preventing accidental contact with hazardous components. When working with extrusions, you’ll need to purchase aluminum extrusion connectors, but it’s important to choose the right type, as several options are available.
Aluminum T-Slot Extrusions
With a large selection of add-ons and parts, these frames are also incredibly adaptable, allowing the system to be tailored to a project’s particular requirements. This consists of the system-supporting connectors, brackets, fasteners, and aluminum framing studs.
T-shaped slots are used in the framing system to join the aluminum components. Because of its simplicity of assembly and disassembly, it is a well-liked option for projects requiring customization and flexibility.
The T-slot frame is made of metal that has been heated to enhance its malleability. The hot aluminum will then force its way through specially made-molds to produce a wide range of intricate shapes. Standard satin or clear anodized finishes are available for them. Besides, T-slotted aluminum extrusions are simple to clean and maintain.
Aluminum T-slot extrusions have a sleek, long-lasting design that is simple to assemble. Typical aluminum framing sets such as aluminum T-slot systems are produced and supplied by several companies.
Modern products are all easily machined, cut, formed, or welded, and they all have great corrosion resistance. Because of its high malleability, aluminum can be easily shaped into a wide range of shapes. When using Aluminum T-Slot systems in construction, the possibilities are virtually limitless.
Aluminum Framing Differences vs. Other Types
If you’re looking for building materials, aluminum is a great option with lots of benefits. When it comes to building with aluminum T-slot modular framing systems, the possibilities are practically limitless.
1. Ease of Use than Stainless Steel
The assembly, mobility, and modification phases are where a structural frame system’s usability can be evaluated. Working with stainless steel framing is difficult from the beginning to the end.
Assembly – Welding stainless steel can be challenging in comparison with joining aluminum together because stainless steel absorbs more heat than aluminum and might distort if you’re not careful. Any errors resulting from mistakes made during the welding process will have to be repaired by cutting and rewelding the affected area.
Install & Transport – Because stainless steel framing is heavier than aluminum, moving it could require additional personnel or tools. This drains your operation’s energy and time.
Modification – Any time the frame is repurposed, someone has to remove the old components and weld in the new ones. (If your welder is skilled enough) At least you know you’re getting a precise and level outcome.
2. Low-Weight
Aluminum is favored for purposes other than strength, but that doesn’t imply its value as a structural material should be disregarded. Although aluminum is soft and lightweight, it would be naive to argue that this makes it weak. The strength-to-weight ratio of aluminum frame is higher than that of the typical grade of stainless steel.
3. Return on Investment
Years down the road, aluminum t-slot framing can likewise be readily removed and reassembled into something entirely new. Because of this, they are less likely than a rusting steel frame to wind up in a landfill. As a result, aluminum has a far longer lifespan and a larger return on investment for entrepreneurs.
Product lifecycles are getting shorter and change is happening faster. This typically means that locations for production and distribution must be changed more frequently. Aluminum t-slot extrusions can be considerably more simply configured for upcoming adjustments or alterations because of how simple it is to install and disassemble them. In terms of durability, aluminum outperforms welded steel.
Different Applications of Aluminum Framing
Compared to alternative approaches, T-slot systems assist save build time and increase assembly efficiency. The following are a few projects that use aluminum T-slot systems:
- Yard games, such corn hole
- Personalized desks
- Organization of garages and workshops
- Suspended Shelves
- 3D printers
- CNC devices and routers
- Lift tables
- Containment of the hot and cold aisles
- Automation and robotics systems
- Benches
Conclusion
There are many benefits to using aluminum framing systems in construction projects. They are a popular option for architects, builders, and homeowners due to their exceptional durability, sustainability, and flexibility. Manufacturers may increase productivity, reduce hazards, and guarantee the long-term viability of their operations by realizing the significance of aluminum framing in preserving a safe working environment and placing a high priority on safety in the design and execution of aluminum framing. It’s time to stop undervaluing aluminum framing and start utilizing it as the effective instrument it is to improve safety in the manufacturing sector.